Engineering Services

Engineering Services for the Process Industry

HS Nordic Solutions offers a comprehensive portfolio of engineering services tailored to the process, energy, and petrochemical industries. From early-stage design to long-term technical follow-up, we support the full asset lifecycle with accredited expertise and risk-based methods. Our services help ensure reliability, safety, and compliance in even the most demanding operating environments.
Our core capabilities include:

  • Piping and equipment design reviews (can be performed under DNV accreditation)
  • Material selection and specification
  • Mechanical calculations and flexibility analysis
  • PED technical file preparation
  • Risk-Based Inspection (RBI)
  • Risk analysis and root cause evaluations

Specialized Engineering Support for Piping Systems and Pressure Equipment

We deliver focused expertise to ensure the integrity and performance of your critical infrastructure. Our core capabilities include:

Piping and equipment design reviews (can be performed under DNV accreditation)

We evaluate piping and equipment designs for safety, compliance, and performance, optionally following DNV standards for added credibility and assurance.

Material selection and specification

We help choose suitable materials based on operating conditions, corrosion risks, and industry standards, ensuring long-term performance and reliability.

Mechanical calculations and flexibility analysis

We perform stress and flexibility analyses to ensure mechanical integrity under thermal expansion, pressure, vibration, and other operational conditions.

PED technical file preparation

We compile technical documentation required for Pressure Equipment Directive (PED) compliance, including design data, risk assessments, and test results.

Risk analysis and root cause evaluations

We identify and analyze potential failure risks or investigate incidents to determine root causes and recommend corrective and preventive actions.

Risk-Based Inspection (RBI)

Inspection planning based on risk. By evaluating both probability and consequence, we reduce unnecessary checks, prioritize critical areas, and improve safety and availability.

  • Review of piping and equipment design (can be performed under DNV accreditation)
  • Material selection and development of technical specifications
  • Mechanical calculations and flexibility analyses for structural and thermal integrity
  • PED documentation and regulatory compliance support
  • Risk-Based Inspection (RBI) planning and implementation
  • Technical risk assessments and root cause investigations

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  • Review of piping and equipment design (can be performed under DNV accreditation)

We evaluate piping and equipment designs for safety, compliance, and performance, optionally following DNV standards for added credibility and assurance.

  • Material selection and technical specifications

We help choose suitable materials based on operating conditions, corrosion risks, and industry standards, ensuring long-term performance and reliability.

  • Mechanical calculations and flexibility analyses

We perform stress and flexibility analyses to ensure mechanical integrity under thermal expansion, pressure, vibration, and other operational conditions.

  • PED documentation

We compile technical documentation required for Pressure Equipment Directive (PED) compliance, including design data, risk assessments, and test results.

  • Risk-Based Inspection (RBI)

We develop inspection plans based on failure risk and consequence, optimizing inspection frequency and scope to improve safety and reduce costs.

  • Risk and root cause investigations

We identify and analyze potential failure risks or investigate incidents to determine root causes and recommend corrective and preventive actions.

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Risk-Based Inspection (RBI)

Smarter inspections. Safer operations. Longer asset life.

Our RBI service focuses inspections on real risks—not routine schedules. By combining Probability of Failure (PoF) with Consequence of Failure (CoF), we target high-risk areas, reduce downtime, extend equipment life, and ensure compliance.

  • Strategic RBI planning based on data & risk thresholds
  • Optimized inspection intervals with LTA & RLA
  • On-site execution with real-time monitoring
  • Continuous improvement through a living RBI database

What You Gain:

  • Fewer routine inspections (up to 90%)
  • Lower cost, risk & environmental impact
  • Shorter shutdowns, higher availability
  • Compliance without over-inspection
 

Risk-Based Inspection (RBI)

Smarter inspections. Safer operations. Longer asset life.

Our Risk-Based Inspection (RBI) services help you optimize asset integrity by focusing inspection efforts where they matter most — based on real risk, not routine. By combining Probability of Failure (PoF) and Consequence of Failure (CoF), we identify high-risk areas and plan just-in-time actions that reduce downtime and extend equipment life.

Up to 90% fewer routine inspections

Shorter shutdowns and higher asset availability

Reduced cost, risk, and environmental impact

Full compliance without over-inspection

What We Offer

  • Strategic RBI planning based on operational data, damage mechanisms, and risk thresholds
  • Optimized inspection intervals using Lifetime (LTA) and Remaining Life Assessments (RLA)
  • On-site execution and outage support with real-time monitoring and expert field teams
  • Continuous improvement via a living RBI database updated after each inspection cycle

See how RBI works for you

Looking for smarter asset management? Contact us today

Example from a completed project

As part of our work with Risk-Based Inspection (RBI), we successfully optimized inspection intervals for critical pressure vessels at a petrochemical plant. Through detailed risk assessments, advanced technology, and integrated methods, we were able to extend inspection cycles, reduce downtime, and achieve significant cost savings – without compromising safety.

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Work Approach, Delivery & Client Value

Flexible delivery — on-site, from HSNS offices, or fully digital — integrated with the client’s QA, engineering and operations organisations. Deliverables are traceable, prioritised and aligned with decision-maker and regulatory requirements.

  • Reduced operational risk and downtime
  • Strengthened compliance and documentation traceability
  • Optimised inspection intervals and maintenance strategies
  • Independent, precise and cost‑effective technical expertise

Get A Quote

Give us a call or fill in the form below and we will contact you. We endeavor to answer all inquiries within 24 hours on business days.